In Project Phase, Documents review, checking pipe routing, Prepared Project status reports, Participation
in DCS FAT, Section wise all SOPs review.
After Project, in Plant Operation, will be responsible for strict monitoring and ensuring the smooth running
of the plant through the DCS, with the goal of achieving monthly and yearly production targets. closely observe
the running parameters on the DCS to operate the plant safely and review the plant analysis provided by the
QC. Adjust parameters as needed based on the analysis.
Job Context & Major Challenges Chemicals Business of Aditya Birla Group produces Chlor-Alkali products
among other Chemicals through seven units situated in different parts of the country. Eighth unit is under
project phase. ABG is largest producer of Chlor Alkali in India with a market share of approx. 26%. One of
its state-of-the-art manufacturing facilities is based at Vilayat having the capacity to produce 1000 TPD of
Caustic. The Unit also produces Chlorine derivates namely Chlorinated Paraffins (CP), Poly Aluminum
Chloride (PAC powder & liquid), Stable Bleaching Powder (SBP), Phosphoric Acid (PA), Aluminum Chloride
(ALCP), SCO & CBGP. The unit, located in the chemical hub of South Gujarat at Vilayat, is poised for an
ambitious growth.
Job holder is responsible to plan, coordinate with the plant operators and the shift incharge
and monitor the Plant operations to achieve targeted production within budgeted cost meeting
product specifications with full compliance of SHE in the area of concern in Vilayat.
Challenges: -
1. Maintaining Operational efficiency, close monitoring & control of processes.
2. ECH production as per designed capacity maintain the approved quality.
3. Fulfilment of customerâs requirements by maintaining the operating parameter through DCS and
delivering right quality of product as per business plan. This poses a major challenge for the job. To sustain
competitive cost of production.
4. Products being highly hazardous safe handling during operation and maintenance.
5. Monitor continuously running parameter and observe the abnormal parameter and take corrective action
accordingly to deliver right yield and waste generation in continuous plant operation.
6. Communicate with the SIC, plant operatiors and CA plant for the normal plant operation.
8. People development and Talent Retention.
9. Report preparation related to the plant operations & maintenance.
10. Impose and observe the safety norms. To prepare and implement standard operating procedure for all
the operation & maintenance of IMS Jobs. Monitor continuously in mass balance to deliver right yield and
waste generation.
All sections of plant (Sector-C/D/E/F, Glycerine Distillation, Utility, Solid & liquid waste storage and ETP
handling etc), properties hazards and control measures associated with hazardous substance in the plant.
Process safety and quality of products. Work permit system
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | System Management (Safety, Sustainability & WCM): | Adhere to safety norms & safe operational procedures ? Maintain the ETP discharge parameter as per guidelines. ? Handle emergency situations like, leakage of Chlorine, HCL gas and DCPol, ECH etc. under Disaster Management activities ? Train the team to comply with these norms |
| KRA2 | Operational efficiency & Continuous Improvement | Apply different problem solving tools to reduce the breakdowns ? Check process parameter deviations ? Debottleneck and follow SOPs to avoid any damages ? Manage the shift activities and prepare daily reports Timely make available all RM materials, other chemicals resources and infrastructure to the team for efficient operations |
| KRA3 | Plant Performance: | Support in implementation of maintenance activities (in coordination with service department) to ensure minimum losses ? Follow Standard Operating Procedures for maximum efficiency and less damage ? Check & inform breakdown failures, shutdown losses, etc. to maintenance department Coordinate with maintenance department for availability of manpower and spare equipment when required |
| KRA4 | Product Quality: | ? Monitor & Maintain process quality parameters ? Control parameters to optimize consumption of chemicals / utilities |
| KRA5 | Production/Operations: | During their shift, Plant analysis & reports to review & take action accordingly ? Implement in the process ? Implement in the operation parameters, if required and minimize the consumption norms ? Share management decisions / plans down the line for better execution ? Provide the training to the down the line for safe plant operation ? Ensure proper and timely dispatches of the waste solid and liquid in coordination with the team. ? Proper co-ordination with the maintenance team to avoid equipment breakdown during the operation. |
| KRA6 | Project activity: | ? Safe DCS operation during the pre-commissioning & Commissioning activities ? Communicate with the SI & operators for the Pre commissioning and commissioning activities ? All reports to be updates on continuous basis ? Review all the SOPs for the better understanding of the plant operation ? Share ideas with the team for the execution |
