Responsible for DCS Operation of Membrane Plant in shift to control processes and production activities to ensure proper functioning of the plant while maintaining safety, quality and norms.
3) Job Context & Major Challenges
Chemicals Business of Aditya Birla Group produces Chlor-Alkali products among other Chemicals through seven units situated in different parts of the country. Eighth unit is under project phase. ABG is largest producer of Chlor Alkali in India with a market share of approx. 26%.
One of its state-of-the-art manufacturing facilities is based at Vilayat having the capacity to produce 1000 TPD of Caustic. The Unit also produces Chlorine derivates namely Chlorinated Paraffins (CP), Poly Aluminum Chloride (PAC powder & liquid), Stable Bleaching Powder (SBP), Phosphoric Acid (PA), Aluminum Chloride (ALCP), SCO & CBGP.
The unit, located in the chemical hub of South Gujarat at Vilayat, is poised for an ambitious growth.
Challenges: -
1. Timely alert to the field staff for resolution of abnormalities as appearing on DCS
2. Timely actions to resolve issue as indicated by alarms
3. Sound coordination with Electrical during Startup & Shut down
4. Adherence to SOP during Startup, Shut down & sudden power off condition
5. Full compliance of SHEan of the Group.
Chlor Alkali Business is putting up Greenfield & Brownfield projects at existing unit locations and new locations in the country to sustain the leadership position in Chlor Alkali Business position and meeting the changing Business needs
Job holder is responsible for timely execution of project activities with full compliance of SHE in the area of concern in Vilayat Project
Major Challenges
1. Timely commissioning of Project within budgeted cost
2. Full compliance of SHE
3. Project implementation as per specification in stipulated time with best quality
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | Production/Operations: Ensure smooth operation of all sections of Membrane Cell plant with proper DCS operation | 1. Ensure maintenance of all the process parameters of primary brine, secondary brine, cell house, shift workers 2. Maintain critical parameters like differential pressure, Caustic concentration and temperature, brine temperature 3. Acknowledgement and corrective actions on deviation alarms in coordination field engineer 4. Ensure plant operation as per SOP 5. Ensure plant start up and stoppage as per checklist 6. Prompt actions on deviations to avoid plant tripping |
| KRA2 | Product Quality: Maintain quality of the product so as to meet customer requirements through DCS operation of Membrane Cell | 1. Maintain process and quality parameters strictly 2. Maintain in process parameters to meet customer's quality requirements 3. Switchover quickly parameters during load variations to ensure product quality |
| KRA3 | 3. Norms Control Control norms of production to achieve production within budgeted norms with proper DCS operation of Membrane Plant | 1. Stringent control on process parameters 2. Timely control deviations from DCS for optimization of chemical consumption 3. Ensure running equipments at optimal value 4. Control any idle running of equipments |
| KRA4 | Energy Conservation : Manage optimum Energy Consumption with proper DCS operation of membrane plant | 1. Control optimum consumption of cell power and auxiliary power 2. Maintain setting of all VFDs at optimum level 3. Monitor and control cells for optimum cell power consumption |
| KRA5 | System Management (Safety, Sustainability & WCM): Adhere to safety & statutory environmental requirements | 1. Strictly adhere to safety norms & safe operational procedures 2. Strictly adhere to OHSAS & SA 8000 norms 3. Implement IMS, WCM and sustainability practices 4. Handle emergency situations like Liquid Chlorine leakages etc. under Disaster Management activities 5. Train the team to comply with these norms 6. Maintain process systems having zero accident |
| KRA6 | Customer Service Follow directives and meet customer needs | 1. Meet internal and external customer needs & take timely action on the same 2. Make final product dispatch as per customer requirement |
