Control Processes & activity, Monitor & Maintain parameter, Control chemicals dosings & Ensure Optimising running equipment of Membrane-1&2 Plant through DCS as well as controlling from field operation in shift with safety ,maintaining quality and Environment norms.
Grasim Chemical Industries , Part of domestic Chlor- Alkali business of CFI Sector of Aditya Birla Group. The Unit was acquired by Aditya Birla Chemicals in 2011 and merged with Grasim Industried Limited in 2015.
The Plant started in 1964 with 50TPD mercury based Caustic Plant and few Inorganic & Organic Chlorine Products and Progessively the plant has Converted its techonolgy from Mercury Cell to UDHE Technology adding four Chlorine Consuming Units of Stable Bleaching Powder of 120TPD, Poly Aluminium Chloride of 180 TPD, Chlorinated Paraffin of 60 TPD and Aluminium Chloride 45 TPD Capacity. Currently the annual capapcity of the Chlor- Alkali Plant is 129000 tones. The Site facility also has to two 25MW each captive Power Plants.
The site Consists 325 Acres of Land , out of which 62% is Under the forest cover and 32% (104 acres) of Land is available for Plant construction & Colony construction. The Site also has several old civil structures and a centrally located railway siding line.
Integration of Power Plant, Chlor- Alkali Plant and Value â Added Products is a Challenge in terms of water and Risk Management especially in View of the topography and Old Constructed civil Structure and legacy of Waste Management.
Being and acquired , it Has another challenge of integration of ABG systems & Processes in totality.
⢠To maintain the optimum power consumption while maintaining the CD operation.
⢠To run the plant with safe operating condition.
⢠To save the plant during PGD maintenance and GRID outage.
⢠Issuing the PTW while taking care of all personal and Equipment safety.
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | Production/Operations: To Achieve Budgeted Caustic Production for the financial year. | 1. Maintaining of all the process parameters in phase I and II during shift. 2. Maintain critical parameters like differential pressure, Caustic concentration and temperature, brine temperature 3. Acknowledgement and corrective actions on deviation alarms in coordination field engineer 4. Ensure plant operation as per SOP 5. Ensure plant start up and stoppage as per checklist 6. Prompt actions on deviations to avoid plant tripping. |
| KRA2 | Product Quality: Maintain quality of the inputs and product so as to meet requirements through DCS operation of Membrane Cell | 1. Maintain process and quality parameters strictly 2. Maintain in process parameters to meet quality requirements |
| KRA3 | Cost Control : To reduce chemical consumption and power consumtion. | 1. Stringent control on process parameters 2. Timely control deviations from DCS for optimization of chemical consumption 3. Ensure running equipments at optimal value 4.Control any idle running of equipments 5. Runnning loads to achieve minimum specific power. |
| KRA4 | SAFETY AND ENVIRONMENT: Adhere to safety & statutory environmental requirements | 1. Strictly adhere to safety norms & safe operational procedures 2. Strictly adhere to OHSAS, ISO norms. 3. Implement IMS, WCM and sustainability practices 4. Handle emergency situations like Liquid Chlorine leakages etc. under Disaster Management activities 5. Train the team to comply with these norms 6. Maintain process systems having zero effluent and zero accident. |
| KRA5 | Follow up the process and procedures as per the standard of WCM and ensuring the adherence to the same to achieve the excellence in the process as per WCM requirements. | Standards and procedures of WCM |
| KRA6 | Participate in Root-cause analysis identified that the problem is because of Process Dept. and providing the same to the SH and suggesting the modifications for avoiding the same in future. | Monitoring of log book/log sheet and DCS Trends as identified |
