PF Process (CRO/Kiln/CoalMill)

Designation: Assistant Manager
Updated: May 06, 2024
Location: Karnataka, India
Organization: Cement

Job Description:

JOB PROFILE: Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

KRA 1:   Accountability: Production and Quality.
 Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill   4 process parameters for production optimization and quality control.

- Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
- Corrective and preventive action for abnormal situation / alarms.
 - Interact with concerned maintenance department for shift problems.

KRA 2:  Cost Control.
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
 Running Raw Mills / Cement Mills and Kilns /  Coolers  4 in 4 logic control.

KRA 3:  Process Maintenance Jobs.
Coordination for Refractory work in shutdown activities and shutdown jobs at various places.Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment’s.
Changeovers whenever required.
 Co-ordination for shutdown activities assigned

KRA 4:  Housekeeping and Environmental / Safety.
 Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment’s.
 Participating in WCM activities

SBO round and Walk by inspection

KRA 5:  5.System Implementation:
 The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills   4 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.

Identify & get rectified.

- Abnormalities.

- Spillage/leakages.

- Unsafe conditions/practices.

5S activities.

- Points emerged in campaigns..

Implementation plan for

Quality improvement objectives.

Improvement of WCM criteria score.

EMS targets.

Internal customer rating improvement.

- Statutory compliance.

Improvement of OEE/MTBF/MTTR

- Elimination of muda.

Does why why analysis.

Prepare/present weekly/monthly WCM presentation.

Develop one point lesson.

Update WCM activity board

 

Professional Qualifications: B. E (Chemical)/Diploma(Chemical) /M.Sc. 

Essential: B.E /Diploma (Chemical),   

 

 


Qualifications:
DXPF3.Bachelor of Engineering,Master of Engineering,Diploma

Minimum Experience Level:
6-10 Years

Report to:
ASSISTANT MANAGER

 
Please ensure the completeness of application. Incomplete Application will not be accepted.