Responsible for manufacturing activities of ACA to achieve budgeted targets within budgeted costs while maintaining safety and quality
3) Job Context & Major Challenges
Chemicals Business of Aditya Birla Group produces Chlor-Alkali products among other Chemicals through seven units situated in different parts of the country. Eighth unit is under project phase. ABG is largest producer of Chlor Alkali in India with a market share of approx. 26%.
One of its state-of-the-art manufacturing facilities is based at Vilayat having the capacity to produce 1000 TPD of Caustic. The Unit also produces Chlorine derivates namely Chlorinated Paraffins (CP), Poly Aluminum Chloride (PAC powder & liquid), Stable Bleaching Powder (SBP), Phosphoric Acid (PA), Aluminum Chloride (ALCP), SCO & CBGP.
The unit, located in the chemical hub of South Gujarat at Vilayat, is poised for an ambitious growth.
Job holder is responsible to plan, coordinate, monitor ACA manufacturing activities to achieve targeted production within budgeted cost meeting product specification with full compliance of SHE in the SBP.
Major Challenges
1. Maintaining basic upkeep in the plant
2. Understanding the customer requirements & executing the processes.
3. Understanding the RM Grid & Customer's Matrix
4. Administrative controlling of the Operations manpower
5. Learning the ACA-Manufacturing process in totality.
6. Executing & achieving the Sectional KPI through department dashboards
7. Timely execution of production & delivery plans
8. Inter departmental coordination for execution of production & dispatches.
9. Timely execution of Process Improvement Plans
10. Developing 2nd line for uninterrupted manufacturing
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | 1. Production/Operations: Ensure smooth operation of the ACA plant by maintain all control parameters | 1. Ensure maintenance of all the process parameters of ACA Production and manage activities of shift workers 2. Maintain critical parameters and monitor any deviations 3. Acknowledge and take corrective actions on deviation alarms in coordination field engineers 4. Ensure plant operation as per SOP 5. Ensure plant start up and stoppage as per checklist 6. Prompt actions on deviations to avoid plant tripping 7. Arrange for proper and timely dispatches of goods |
| KRA2 | 2. Product Quality: Maintain quality of the product so as to meet customer requirements | 1. Maintain process and quality parameters strictly 2. Maintain process parameters to meet customer's quality requirements 3. Quickly switchover parameters during load variations to ensure product quality |
| KRA3 | 3. Cost Control Control cost of production to achieve production within budgeted cost | 1. Maintain stringent control on process parameters 2. Timely control deviations from SOPs for optimization of chemical consumption 3. Ensure running equipment at optimal value 4. Control any idle running of equipment 5. Check consumption of raw materials, packing material and utilities within target |
| KRA4 | 4. System Management (Safety, Sustainability & WCM): Adhere to safety & statutory environmental requirements | 1. Strictly adhere to safety norms &safe operational procedures 2. Strictly adhere to OHSAS & SA 8000norms 3. Implement IMS, WCM and sustainability practices 4. Handle emergency situations like Liquid Chlorine leakages etc. under Disaster Management activities 5. Train the team to comply with these norms 6. Maintain process systems having zero effluent and zero accident |
| KRA5 | 5. Customer Service Follow directives and meet customer needs | 1. Meet internal and external customer needs &take timely action on the same 2. Make final product dispatch as per customer requirement |
