Senior Engineer / Asst. Manager Process (CRO & Raw Mill)

 Job Purpose

• Ensure optimal production, quality, and power consumption of Raw Mill operations

Education & Experience Preference

• BE/B.Tech in Chemical Engineering with 5-6 Years experience in Integrated Cement Manufacturing Plant

? 1. Production & Quality

• Monitor and optimize raw mill operating parameters
• Check equipment conditions at shift start
• Identify abnormalities and initiate corrective actions
• Maintain logbook entries of process parameters
• Monitor and ensure product quality standards
• Escalate major breakdowns to PF/SH/HOD
• Execute corrective actions as instructed
• Coordinate with service departments for smooth operations
• Track shift-wise production & quality
• Prepare daily production reports & SAP entries

? 2. Cost Optimization

• Optimize specific power consumption
• Avoid idle running of equipment
• Improve operational efficiency
• Reduce breakdowns through early detection
• Control process costs within budget

? 3. Continuous Improvement

• Support improvement initiatives with SH
• Increase output rate & productivity
• Conduct trend analysis & field observations
• Reduce abnormalities and recurring issues
• Identify and rectify leakages
• Conduct studies, analyze data & implement actions

? 4. Process Maintenance

• Ensure effective execution of shutdown & maintenance activities
• Inspect VRM internals, separators, dampers, etc.
• Coordinate trials post shutdown
• Manage materials & contractor coordination
• Execute PM work orders
• Ensure availability & trial of standby equipment
• Implement procedures for new equipment/processes

? 5. System Implementation (IMS / Operational Excellence)

• Implement IMS and standard operating systems
• Monitor pollution control equipment (ESP, Bag Filters)
• Drive 5S and housekeeping practices
• Work on Kaizen, OPL, and improvement suggestions
• Ensure compliance during audits (internal/external)
• Track emissions & rectify unsafe/leakage points
• Participate in KFA/GRT meetings and innovation initiatives
• Develop and sustain model areas

? 6. SHE (Safety, Health & Environment)

• Ensure 100% safety compliance in all activities
• Conduct Toolbox Talks and safety awareness sessions
• Report incidents, near misses & unsafe conditions
• Participate in safety trainings and committees
• Promote safe work practices (“I know my job & hazards”)
• Ensure good housekeeping & resource conservation
• Monitor and prevent leakages (air, water, oil)
• Promote sustainability and environmental protection